Class #	Topics Covered	Section #’s from Text	Link to course notes
1	Introduction to Manufacturing History of Manufacturing Requirements Steps involved Design for Assembly	1.1 1.5-1.7 1.4	notes
2	Introduction to casting Expandable casting Permanent casting Features of a sand mold Patterns Cores Design of castings Plaster mold casting Ceramic mold casting Composite mold Evaporative pattern casting Investment casting Pressure casting Die casting Slush casting Centrifugal casting	5.7-5.8 5.8.3 5.8.4 5.8.2 5.9.1 5.9.2 5.10.2 5.10.3 5.10.1  5.10.4	notes
3	Solidification mechanism Phase diagram Cu-Ni Pb-Sn Cooling curve of Fe Casting alloys	5.2 5.2.4 Parts of 3,   5.6, 3.11	notes
4	Solidification contd Fe cooling curve, properties Segregation Kinetics of flow	Parts of 3 and 5 5.4	notes
5	Mechanics of solidification Fluid flow Design Heat transfer Gating Riser	5.4.4  5.4	notes
6	Casting simulation	Not from text
7	Casting defects Inspection	5.4.6	notes
8	Joining and Welding Introduction Arc Welding Shielded welding Submerged welding Gas metal welding Flux cored welding	12.1 12.2, 12.3 12.2.1 12.2.2 12.2.3 12.2.4	notes
9	Electroslag welding Electrogas welding Electrodes Electrode coating Filler materials Gas tungsten Arc welding Atom hydorgen welding Plasma Arc welding Resistive welding Spot welding Seam welding Flash Butt welding Resistance projection welding High frequency welding Stud welding High intensity welding Laser beam welding Oxy - Fuel welding Thermit welding	12.2.6 12.2.5 12.2.7 12.3.1 12.3.2 12.3.3 12.9 12.9.1 12.9.4 12.9.2 12.9.3 12.9.5 12.4.2	notes
10	Solid state welding Roll bonding Explosion welding Friction welding Ultrasonic welding Diffusion bonding Solid liquid process Adhesion Soldering Adhesive bonding	12.6 12.10 12.8 12.7 12.11 12.13 12.12.3	notes notes for micro notes for nano
11	Heat affected zone Weld characteristics Hydrogen stability Weld quality Porosity Slag inclusions Incomplete fusion and penetration Cracks Residual stresses Contraction Testing welding joints	12.5 12.5.1 12.5.3	notes
12	Weldability Process selection Problems faced with stainless steel Other common alloys Effect of temperature Joining plastics Solidification Welded joints Weld deposit Grain refiner Carbon weld Weld pool solidification	12.5.2 12.5.4	notes
13	Welding design Strength and quality Stress concentration Single tee vs double tee Lap joint Stress calculation Comparison of manual and automatic welds Good weld practices	12.16	notes
14	Bulk deformation processes Forging Open die forging - upsetting Barelling Work of Deformation Specific energy Total work expended Method of analysis Cylindrical work Flash	6.2.1 6.2.2	notes
15	Impression die forging Closed die forging Isothermal forging Coining Heading Die allowances Roll forging Types of dies Hydraulic press Mechanical press Screw press Hammers Defects in forging Anisotropic behavior Other defects	6.2.3 6.2.8	notes
16	Forgeability Extrusion Metal flow, types during extrusion Mechanics of extrusion Ideal formation and friction Actual force Optimal die angle Forces in hot extrusion Cold extrusion Impact extrusion Hydrostatic extrusion Defects	6.2.6 6.4 6.4.1 6.4.2 6.4.3 6.4.4	notes
17	Wire and Rod drawing Variables Methods Variation in strain and stress Force equations Forces involved in drawing cylindrical billets Die pressure Maximum reduction per pass Optimum die angle Defects Rolling Relative velocity distribution between roll and strip surfaces Determination of neutral point Method to find roll force Pressure distribution Pressure reduction	6.5 6.5.1 6.5.2 6.3 6.3.1	notes
18	Sheet metal process Charachteristics Elongation Yield point elongation	7 7.2	notes
19	Shearing Punch force Shearing dies	7.3	notes
20	Bending Minimum bend radius Bead forming Tubing Stretch forming Flanging Spinning High energy rate forming Superplastic forming Honeycomb structures	7.4 7.4.5 7.5	notes
21	Deep drawing Important factors Drawability Formability of sheet metals	7.12 7.12.1 7.13	notes
22	Cutting Mechanics of chip formation	8 8.2	notes
23	Mechanics of chip formation Orthogonal cutting Cutting variables Equations	8.2 8.2.3	notes
24	Types of chips Continuous chips Chip breakers BUE chip Discontinuous chip Oblique cutting Chip flow angle	8.2.1 8.2.2	notes
25	Forces and mechanics of cutting Merchant's circle diagram Stresses Shear angle relationship Specific energy		notes
26	Tool wear Temperature Tool geometry Crater wear Flank wear Tool life curves Effects of rake and curve angles Chipping Methods of measurement	8.3 8.3.2 8.3.3	notes
27	Cutting tool materials History Types High speed steel Cast cobalt Carbides Ceramics Nitride Diamond Curves	8.6	notes
28	Manufacturing Economics Selection of material Product design and cost of material Selection of manufacturing process Process capability Machining  economics Time taken to manufacture Material removal rate Relation between labor-material and capital costs Tool life Minimum cost calculations Unit cost		notes
29	Grinding and non-traditional manufacturing Centered and centerless grinding Grinding wheels Requirement for non-traditional machining techs Chemical machining Photochemical Electrochemical ECG EDM Wire EDM Laser beam machining Electron beam machining Water jet machining Abrasive jet machining Ultrasonic machining	9, 9.4 9.6 9.10 9.11 9.12 9.13 9.14 9.15	notes
30	Powder metallurgy Production sequence Methods of powder production Blending Compaction Equipment Sintering Finishing Design considerations	11 11.2 11.2.3 11.3 11.3.3 11.4 11.5	notes
31	Rapid prototyping	10.12	notes
32	Automation Goals Components FMS GT Cells	14.2 15.10 15.8 15.9
33	Computer aided process planning CIM Definition Components Advantages Approaches Variant Generative Automatic	15.6