FALL 2007

MANUFACTURING AUTOMATION

MAE 564/464

 

Instructor: Dr. T. Kesavadas

 1006 Furnas Hall

UB, North Campus

Buffalo, NY 14260


 

Course Number: MAE 564/464

Location: 115 Talbert

Time: M, W - 5.00 - 6.20 PM

Tel: (716) 645 2593 x2229

email: kesh@eng.buffalo.edu

 

OFFICE HOURS:  To be announced

 

DirectSoft 5 download :- http://web1.automationdirect.com/adc/Shopping/Catalog/Software_Products/Directsoft_PLC_Programming_Software/Directsoft_Software

DirectSoft Quick Start Guide :- http://web1.automationdirect.com/adc/Technical/Catalog/Software_Products/Directsoft_PLC_Programming_Software/Directsoft_Software

 

TA for the course: Govindarajan Srimathveeravalli

Office : 328 Jarvis Hall

Hrs     : By appointment/email

Course Description

Use of computers in product design and manufacturing has been a strong motivation for engineers to acquire skills in the application of Computer Aided Engineering. This course will serve as an introduction to the theory of automation as related to manufacturing and design. We will look at various hardware, software and algorithm issues involved in fast and flexible product development cycles. Following strategies of automated manufacturing systems will be covered:

  • PLC: Introduction
  • Robotics: Applications in manufacturing 
  • CAD-CAM: Integration, programming and simulation
  • Introduction to Features and CAD for Automated Manufacturing
  • Introduction to GT, Cellular & FMS Manufacturing, Design for Automated Assembly
  • Rapid Prototyping
  • Introduction to Product Life-cycle Management(PLM)

Grading (tentative)

Learning activities will include paper reviews, projects, exams and lab activities (See below for details).

 

Pre-requisite

At least one CAD package and good understanding about CAD theory, undergraduate level background in manufacturing processes and principles and familiarity with  MATLAB.

Lab Component

This course will give you hands-on experience with Robot, PLC and CNC programming.

Details about the lab experience will be communicated in the class.

Text Books

Systems approach to computer aided design and manufacturing by Nanua Singh. John Wiley Publications.

 

Text book will be supplemented with class notes and handouts. From time to time certain tutorials will be made available in the "Making Copies" at the UB commons.

Reference Books

Computer Aided Manufacturing by Chang, Wysk and Wang. Prentice Hall.

 

 

 

Announcements

 

A computer with the PLC and the necessary software has been installed in 328 Furnas Hall. Various groups may now commence

working on their lab assignments starting Wednesday (In the slots that you have signed up for). The due date for the PLC lab is 10/5.

 

The following are the various groups and the times that you have signed up for/allotted to you. Please remember that this is the same group that

you will do your course project with.

 

Topics for final exam !

Project Groups and Other Info

Course Project Outline

 

Sample Project (Report and Other Stuff) Best project of last year (Fall 2006)

Group 1 (Friday 9-11)

Mike Castellani

Kyle Carolls

George Fetchko

Mulekezi Sebuharara

Ronald George

Group 2 (Mondays 1-3)

Michael Patti

Matthew Gates

Joshua Renzo

Nicholas Gundtisch

Vincent Kostovich

Group 3 (Wednesday 2-5)

Shawn Moran

Adam O'Donnell

Geoff Leach

Mark Glasgow

Group 4 (Friday 4:30-6)

Prateek Pareek

Mike Maciejewski

Jim Rogacki

Christopher Bogdan

Group 5 (Friday 2-4:30)

Vivekanathan R

Didhiti Talapatra

Xinyan Li

 

Class Notes

 

Class 1

Class 2

Class 3

CNC-1

CNC-2

CNC-3

Cell Formation

 AGV

FMS

DFA

RFID

 

Homework

 

HW 1

 

HW 2: Solve problems 8.9 and 8.10 from the text book. The assignment will be due one week from now (9/26)

Solution

 

HW 3     (Due 10/8)  Solution

Look into sheets for written instructions

 

HW 4  (Due 10/15)  Solution

 

HW 5 (Due 11/19)

 

HW 6 (Due 12/5) Solution

 

Mid Term  Solution Set

 

Lab Assignments

 

Lab 1    Due 10/5 (Friday)

 

Solution for LVTR lab assignment

 

1 – VRVLT

2 – LVRRRT

3 – LL LT

4 – L LT

5 – TLL

6 – RRTRT

7 – LL LRVT

8- TRRRT

 

Lab 2

 

Notes for CNC Lab              G Code

 

 

 

 


Web address: http://wings.buffalo.edu/academic/department/eng/mae/courses/460-564/